We all have walked past a construction site and marvel at the impressive machinery used there. But have you ever wondered how those incredible machines are built? In today’s video, we bring you the construction process of a massive excavator digging bucket. Check out this review of welders building a heavy-duty excavator bucket and let us know what you think! Enjoy!
ЗАВОД КОВШЕЙ / BUCKET FACTORY
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In this short documentary video we will Take you through the process of Manufacturing a custom-made excavator Bucket in a workshop The process begins by using a hot plasma Jet to cut steel into the various shapes That will make up the bucket's frame Steel is the ideal material for this Type of accessory due to its strong Mechanical properties allowing it to Withstand High loads and forces during Use Once the pieces have been cut to the Desired shape they need to be positioned Before welding To move them a crane and a strong magnet Are required as each piece can weigh Over 200 pounds Pieces are joined together using Electric arc welding In this type of welding an electric Arc Is created between the electrode and the Work piece generating the heat needed to Melt the metal and weld the pieces Together Foreign To prevent the steel pieces from bonding To the metal floor wedges are used to Lift them a few inches off the ground This company specializes in the custom Production of this type of accessory Rather than using mass production Methods like many others Foreign
The curved body of the bucket is created Using a powerful machine that applies Immense pressure to a steel sheet which Is placed on top of the side base and Carefully positioned to ensure a perfect Fit Once in place the two pieces are welded Together This process is then repeated for the Other side piece Temporary handles are also welded to the Surfaces of the bucket to make handling Easier allowing the Crane's hooks to Manipulate it safely [Music] The lower cross plate serves as the Anchor Point for the bucket's teeth To withstand the highest forces it Encounters during excavation this steel Sheet is slightly thicker than the rest Of the parts [Music] The next step is to weld reinforcements To the completed base structure [Music] These reinforcements are placed Particularly on the edges which are the Most vulnerable points in the structure Foreign Thanks to this reinforcement system the Company is able to make its buckets Capable of supporting loads of over 1 000 tons up to 10 times more than some Of its competitors
Foreign Once the handles are no longer needed to Move the bucket they are removed using a Circular saw and a hammer After the exterior is finished the Pieces flipped to add more Reinforcements to the interior Foreign Now that the bucket is almost complete It is time to manufacture the mechanism That will allow it to connect to the Excavator Structure consists of two plates and Four axles that must fit perfectly for The accessory to function properly The holes in the plates through which The axles will pass must have the Correct diameter to ensure the axles are Securely tightened Then bearings are added to enable Movement between the two pieces and Reduce friction When the holes in the two plates are Finished they are joined using Connectors to create the central Structure of the connection mechanism Finally the connection structure is Placed on top of the bucket using Overhead cranes To join the two pieces the axles are Inserted into the plate holes using a Hammer Properly positioning the axles ensures Proper load distribution along the piece
Which contributes to its durability and Safety To achieve a smoother frictionless Insertion of the axle into the joint it Is important to apply a lubricant Specifically designed for this purpose Once the axles are perfectly positioned They just need to be welded at the ends To complete the joint Foreign S are essential to maximize the maximum Load capacity of the work and it is Clear that these workers are excellent At this task These heavy machinery attachments can Weigh over two tons so caution must be Taken whenever they are handled with Cranes Thank you Foreign Now we can truly say that the bucket is Almost finished although a crucial part Is missing the teeth The teeth are placed on the lower plate With a hammer and the distance between Them is measured to ensure they are not Too far apart or too close together Once they are perfectly positioned they Must be welded to both sides of the Excavator bucket Foreign Has now taken its final form All That Remains is to carefully check the welds On each of the parts that have been
Manufactured to achieve a high quality Final product The final step would be to paint the Bucket with specialized paint This paint will protect the surface of The bucket from oxidation and corrosion Which helps extend its lifespan On the North American Market a bucket of These characteristics can be worth over Ten thousand dollars [Music] This is the installation and operation Of one of these buckets on a real Excavator Foreign Thank you for watching this report on This amazing excavator technology we Hope you enjoyed it and we look forward To welcoming you back for the next Episode where we will delve deeper into The exciting world of heavy machinery Foreign
